Bridge Saw Cutting Machine 5 Axis And 5+1 Axis For Granite Marble Quartz Sinteredstone

What is 5+1 axis bridge saw cutting machine?

The 5+1 axis CNC bridge saw is an automated stone processing machine that can complete pentahedral special-shaped surface processing at one time through five-axis linkage control plus a spindle side milling, that is, three linear movement axes(X Y Z) and two rotation axes(A C) proecessing equipment. It is a fully automatic CNC machine tool customized by LingdiaoCNC to meet the cutting solutions of stone processing manufacturers. It has various processing methods such as cutting, milling, engraving, and drilling. The bridge saw has the characteristics of multiple functions, high efficiency, small footprint, simple operation, accurate cutting, and fast and convenient conversion of different functions.

The 5+1 axis CNC stone cutting bridge saw adopts a fully automatic computer control system, which can realize manual programming or CNC programming and other programming methods to automatically complete the cutting operation. It can quickly and easily perform horizontal cutting, longitudinal cutting, arc cutting, elliptical cutting, circular cutting, cutting at any angle, concave and convex edge grinding, special-shaped cutting, special-shaped processing and other occasions, with powerful functions.

The stone CNC bridge saw is equipped with 650nm&50mw infrared marking machine, which is suitable for long-distance positioning and harsh working environments. The infrared marking machine uses original laser diodes and optical lenses. It has long service life, good stability, constant output power, small size, easy installation, and can continuously illuminate for a long time, which can effectively ensure the stability and service life of the product.

This infrared marking device has the characteristics of large luminous angle, clear light, high straightness, low divergence, good collimation, strong industrial applicability, adjustable focus or fixed focus.

We can make green lasers with fixed focus and adjustable thickness. Customers can adjust the focal length according to different requirements.

How does 5+1 axis bridge saw cutting machine works?

The 5+1-axis CNC bridge saw uses a PC-based five-axis linkage CNC system for stone processing. The tool is controlled by three linear axes and two rotary axes, which rotate around the X and Z axes respectively, and a side milling spindle. The automatic functions of complex pentahedral feature cutting, engraving and milling are mainly used for high-quality stone decoration processing of complex curved surfaces in multi-dimensional space. The stone industry has experienced many product technology changes. The technical characteristics and advantages of processing equipment whose tool motion trajectories are controlled by five-axis or six-axis linkage are becoming more and more obvious. The CNC five-axis bridge stone cutting machine is a professional stone processing equipment that uses a diamond disc saw blade as the main cutting tool, has outstanding flexible manufacturing capabilities, and a high degree of automation.

What can 5+1 axis bridge saw cutting machine do?

The 5+1-axis CNC bridge saw can cut any shape of stone lines, curved edges, duckbill edges, straight edges, beveled edges, anti-slip grooves, dry-hanging grooves, sink processing, and special-shaped edge forming.

1. Countertop cutting: blank plate cutting, rear gear cutting, reverse buckle cutting, hanging material, L-shaped table length, reserved angle cutting, 45-degree chamfering front opening, pot hole, stove hole, diagonal cutting, processing Cut wall stacks at any angle.

2. Automatic cutting: Import CAD drawings and cut completely according to the drawing style without entering complex data.

3. Bridge cutting: It has all the functions of bridge cutting equipment on the market.

4. Roman column cutting: Cut the square Roman column main plate and both sides at once, and chamfer both sides at 45 degrees to complete the Roman column hole cutting.

5. Curved line cutting: Install a line grinding head to complete the curved line shape, and cut the whole into a thick curved line, which requires manual polishing.

6. Concave-convex cutting: grind out the required convex or concave plate according to the curvature. It is mainly used for grinding and producing curved plates of special-shaped background walls or special-shaped decorative panels.

7. Special-shaped cutting: Solve the problem of uneven walls and cut out asymmetrical quadrilaterals or isosceles trapezoids.

Features of 5+1 axis bridge saw cutting machine

Through the optimization of process parameters by the CNC system, product data files can be stored in modules and manually called. Achieve the ideal effect of extremely coordinated movement of each precision component. The process of machine cutting stone plates can realize automated and intelligent cutting of stone plates through pre-set cutting coding programs and automatic operation of the cutting process, thereby realizing mass production of stone plates.

1. Integrated design makes the machine have the advantages of small space occupation, convenient installation and debugging, high precision, stable performance, and easy operation.

2. The bridge frame, slide rail and tool holder are all made of solid cast iron for stability, durability and low resonance.

3. The cutting head rotates 90° and tilts 45°, suitable for chamfering cutting.

4. 0° to 360° cutting head rotation and 0° to 90° cutting head tilt.

5. The worktable tilts and rotates 85° vertically, making loading raw materials easier and safer.

6. CNC bridge saw consists of main motor, slitting part, workbench assembly, electronic control system, hydraulic system, etc.

7. The CNC bridge saw is equipped with an infrared tool setter, which can accurately adjust the cutting size.

8. After all parameters are set, there is no need for workers to watch. It will stop automatically after cutting is completed. It is an ideal automation equipment for stone plate cutting machines.

Structural Features

1. Bridge structure, with cross beams on the left and right longitudinal rails and a conjoined workbench.

2. The cutting saw blade is installed on the electric spindle, the swing axis is installed on the electric spindle, the swing axis is installed on the rotating axis, the rotating axis is installed on the upper and lower plates, the sliding plates on the upper and lower plates are installed on the middle box, and the middle box is installed on the cross beam On the machine, the saw blade can realize five-axis linkage operation.

3. The cross beam is installed on two linear guide rails and runs linearly through the servo motor and gear box.

4. The longitudinal beam uses a servo motor to realize the front and rear displacement of the cross beam through two linear guide rails on the left and right sets of gears.

5. The upper and lower blocks run up and down on two linear guide rails through servo motors and ball screws.

6. The electric spindle is installed on the swing shaft, and the swing shaft can swing 0~90° through the servo motor.

7. The swing axis is installed on the rotating axis through a servo motor and can rotate plus or minus 370°.

8. The workbench is installed in an integrated manner, and the hydraulically controlled workbench can rotate up and down from 0° to 85°.

Advantages of 5+1 axis CNC bridge saw

5+1 axis CNC stone bridge saw has the automatic cutting, milling, engraving and drilling processing of products with complex pentahedral features, and can process products with arbitrary curved surfaces and shapes, with fast processing speed, high running accuracy, and easy and convenient operation. We can provide remote control, remote programming (according to customer needs, the processing of complex shapes can provide remote programming services), processing files, remote fault diagnosis and other services. The system software can provide a variety of product processing modules with different rules, and directly select simplified programming according to processing needs (complex programming by professionals is not required). It can simulate the machining running track.

1. A set of 7.5kw high speed spindle is added to the saw head to make up for the insufficient speed and low efficiency of the saw blade motor

2. Excel one key typesetting, with visual positioning function, suction cup moving plate can be automatically split, saving materials

3. Bus absolute value servo is adopted, and there is no need to return to the original point when starting up

4. 5-axis head adopts high-precision RV manipulator reducer

Durable

Good quality steel is used as the mechanical parts and reliable electric parts are used to guarantee high reliability & durability

Cast iron beams ensure that the machine will not deform within ten years

High precision

1. The beam (Y-axis) moves along the linear guide rail with high precision.

2. Z-axis movement adopts screw.

3. Use a magnetic ruler for slice measurement.

4. Laser device, precise alignment.

5. Strong pressing plate, which will not shift during processing.

Multifunctional

Touch screen contral panel and all 3D movement is controlled by micro computer to realize automatic operation available.

It can do chamfer cut, straight cut, arc cut, arc cutting, shape cut, milling, drilling, line cut, and edging. With optional sensor, profiling function can be added.

Technical parameters of 5+1 axis bridge saw cutting machine

Applications of 5+1 axis bridge saw cutting machine

Service of Lingdiao CNC Tech

1. We provide lifetime technical support via phone, whatsapp and email.

2. If you have any questions, our technicians can provide you with remote online guidance.

3. We can record the video of the machine running.

4. Free training courses in our factory.

5. Engineers can repair machinery overseas.

6. The machine has been debugged before leaving the factory and comes with an operating USB/CD.

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